News

Powder Metallurgy Technological Breakthroughs Drive Industrial Upgrading: China's Intelligent Manufacturing Steps onto the New Track of High-End Precision Manufacturing
Time: 2024/06/28 Pageviews:160

News Report. Recently, as high-end sectors including new energy vehicles, industrial robots and aerospace continuously raise performance requirements for key fundamental components, powder metallurgy technology has become a core driving force for the transformation of China's intelligent manufacturing towards precision, lightweight and eco-friendliness, thanks to its advantages of high material utilization rate, superior near-net shaping capability and great design flexibility. According to the latest data released by China Powder Metallurgy Association, the market size of China's powder metallurgy industry exceeded 50 billion yuan in 2023 with a compound annual growth rate of 12%. The proportion of special powder metallurgy products for high-end equipment rose to 35%, and the process of domestic substitution has accelerated remarkably.

Technological Breakthrough: From Import Substitution to Global Leadership 
A national-level Specialized, Refined, Differential and Innovative Enterprise based in Changsha, Hunan has recently put into official operation the world's first 10,000-ton production line for high-performance iron-based powder. The independently developed ultra-fine crystal iron powder preparation technology refines powder particles to below 5 micrometers, lifting the density of sintered materials to 7.6g/cm³, reaching the world's advanced level. Its manufactured parts such as oil-impregnated bearings and gears have been mass applied to the electric drive systems of new energy vehicles from BYD, Siemens and other enterprises, cutting the cost of a single motor by 15% and reducing operating noise by 3 decibels. The person in charge of the enterprise stated: "Through the optimization of powder metallurgy processes, we have achieved a leap from following the leaders to keeping pace with them, and some of our products have been exported to high-end markets in Europe and America."

Diversified Application Scenarios: Breaking Core Technology Bottlenecks of High-end Equipment 
Innovations in powder metallurgy are reshaping the ecosystem of multiple industries. In the field of industrial robots, the high-precision powder metallurgy flexspline for harmonic reducers developed by one enterprise controls the fluctuation of sintering shrinkage rate within ±0.05%, solving the long-standing industry problem of easy fracture of flexsplines made by traditional machining, and extending the service life to more than 30,000 hours. In the aerospace sector, breakthroughs in titanium alloy powder metallurgy technology have reduced the cost of engine blades by 40%, while enabling stable operation within a wide temperature range from -50℃ to 600℃. It has helped raise the domestic production rate of key components for China's home-grown large aircraft C919 to 90%.

Dual Drive of Policies and Capital: A Trillion-yuan Market Poised for Growth 
China's 14th Five-Year Plan has clearly listed powder metallurgy as a strategic emerging industry. Local governments across the country have supported technological research via policies such as tax reductions and exemptions as well as subsidies for first-set equipment. The capital market also embraces huge opportunities. The financing volume of the powder metallurgy sector surpassed 3 billion yuan in 2023, and three enterprises were awarded the title of National Single-item Champion in Manufacturing. Industry experts predict that with the in-depth integration of new technologies including 3D printing and additive manufacturing with powder metallurgy, China is expected to build the world's largest powder metallurgy industrial cluster by 2025, fueling the development of trillion-yuan markets covering new energy vehicles, robots, semiconductor equipment and more.

Turning ordinary powder into sophisticated precision components, powder metallurgy is steadily supporting the high-end development of China's intelligent manufacturing. With the continuous integration of material science, intelligent manufacturing and the concept of green and low-carbon development, this traditional technology will embrace new vitality and deliver Chinese solutions for the transformation and upgrading of the global manufacturing industry.

Previous:What control parameters need to be optimized in the manufacturing process of oil-impregnated bearings? Next:Powder Metallurgy: Ongoing "Smart Transformation" — Green Processes Empower Manufacturing’s Low-Carbon Transition, and China's Solutions Lead the Global Track